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3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC vs BILT HARD 5500W Dual Fuel Inverter Generator

Buy the BILT HARD 5500W if you need to run an RV air conditioner or a well pump: it delivers 4,000 running watts on gas and 3,600 on propane, and it is parallel ready. Buy the PowerSmart HB5040DC if weight and noise matter more than raw output: it weighs 50.7 lbs versus 61.73 lbs and is rated at 70 dB. The BILT HARD costs more for that extra 700 running watts, so pick by load, not by price alone.

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3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC

3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC

4.8· 140 ratings

Choose the PowerSmart HB5040DC if you want a lighter 50.7 lb inverter you can lift alone and 3,300 running watts is enough for a travel trailer, fridge and lights.

Pros
  • Light at 50.7 lbs, easy for one person to load.
  • 70 dB rating suits campsites and close neighbors.
Long gas runtime: up to 13.8 hours.
  • CO alert shuts the unit down at dangerous carbon monoxide levels.
  • 5-in-1 display shows voltage, frequency, hours, fuel level and output.
  • Cons
    • 3,300 running watts may not start a 13,500 BTU RV air conditioner.
    • No parallel port, so you cannot pair two units for more power.
    • One buyer reported a unit that would not start on propane and got no reply from support.
    • Recoil start only.
    BILT HARD
    BILT HARD 5500W Dual Fuel Inverter Generator

    BILT HARD 5500W Dual Fuel Inverter Generator

    4.8· 74 ratings

    Choose the BILT HARD 5500W if you need 4,000 running watts on gas or 3,600 on propane for an RV air conditioner, and want parallel-ready expansion.

    Pros
    • 4,000 running watts on gas and 3,600 on propane.
    • Parallel ready for adding a second unit later.
    • 120V 30A TT-30R RV outlet plus 20A and 12V DC 8A outlets.
    • Economy Mode cuts noise and fuel use at light loads.
    • Digital display tracks watts, volts, amps and hours.
    Cons
    • Heavier at 61.73 lbs.
    • Oil changes require tipping the unit on its side; no drain tube.
    • Low-oil sensor can shut it down with oil that looks full.
    • Recoil start only, and one reviewer says output fell short of the rated watts.

    What separates them

    3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DCBILT HARD 5500W Dual Fuel Inverter Generator
    Running watts, gasoline3,300 W4,000 W
    Running watts, propane3,100 W3,600 W
    Peak watts, gasoline3,800 W5,500 W
    Weight50.7 lbs61.73 lbs
    Noise70 dB at 23 ftQuiet in Economy Mode; no dB figure published
    Fuel tank and runtime1.3 gal; up to 13.8 hrs gas, 7 hrs on a 20 lb propane tank1.14 gal; runtime not published
    Parallel readyNoYes, kit sold separately
    Starting methodRecoilRecoil only

    Price history

    • 3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC: lowest $499.99 on Nov 2 at Amazon.
    • BILT HARD 5500W Dual Fuel Inverter Generator: lowest $499.99 on Nov 2 at Bilt Hard.

    Prices at every store

    3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC

    • AmazonCheck price at Amazon
    • Elite Prime 04Check price at Elite Prime 04
    • eBayCheck price at eBay
    Prices and history →

    BILT HARD 5500W Dual Fuel Inverter Generator

    • BILT HARDCheck price at BILT HARD
    • Bilt HardCheck price at Bilt Hard
    Prices and history →

    Specs compared

    Spec3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DCBILT HARD 5500W Dual Fuel Inverter Generator
    Fuel tank capacity1.3-gal1.14 gal. (4.3L)
    Peak wattage gas3800 peak watts—
    Running wattage gas3300 running watts—
    Runtime gasup to 13.8 hours—
    Runtime propaneup to 7 hours on a 20 lb. propane tank—
    AC outlets120V 20A AC(2),120V 30A AC(1)—
    Total harmonic distortionTHD below 3%—
    Noise level70 dB—
    Weight50.7 lbs—
    Type—Portable
    With Inverter—Yes
    Power Source—Gasoline, Propane
    Show all 24 specsShow fewer specs
    Spec3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DCBILT HARD 5500W Dual Fuel Inverter Generator
    Capacity—1.1 gal tank
    Fuel type—Gasoline / LPG
    Engine—160cc 4-Stroke OHV
    Gasoline output—5,500W Starting / 4,000W Running
    LPG output—5,000W Starting / 3,600W Running
    Rated voltage—120V / 60Hz
    RV outlet—120V 30A TT-30R
    Starting method—Recoil Start
    Dimensions—19.09 × 11.22 × 17.91 in.

    What reviewers say

    3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC

    Rated 4.8 out of 5 from 140 ratings, owners mostly report easy starting, sturdy build and reliable running of trailers and appliances. The recurring complaint is a unit that would not run on propane, with poor response from support.

    Pros
    • Starts on the first pull
    • Sturdy, well-built construction
    • Ran a travel trailer for nearly 4 days
    • Light enough to carry, with plenty of outlets
    Cons
    • Would not start on propane
    • No response after contacting support

    BILT HARD 5500W Dual Fuel Inverter Generator

    Rated 4.8 out of 5 from 74 ratings. Owners say it starts on the first pull, runs quietly in Economy Mode and handles RV air conditioning, a fridge and a microwave. Complaints center on maintenance access and the low-oil sensor.

    Pros
    • Starts easily, often on the first pull
    • Very quiet, especially in Economy Mode
    • Runs RV air conditioning, fridge and microwave
    • Light enough for one person to move
    Cons
    • Oil change needs the unit tipped on its side; no drain tube
    • Low-oil sensor can shut it down when oil looks full
    • Side cover must come off to check oil
    • One reviewer says output fell short of rated running watts

    Questions and answers

    Which one runs an RV air conditioner?
    The BILT HARD is the safer pick. Its 4,000 running watts on gas and 3,600 on propane cover the surge of a 13,500 BTU RV air conditioner. The PowerSmart's 3,300 running watts is tight for that load.
    Which is quieter?
    The PowerSmart publishes 70 dB at 23 feet. BILT HARD publishes no dB figure but buyers call it very quiet in Economy Mode. Without a matching number, the PowerSmart's rating is the only one you can compare.
    Which is easier to carry?
    The PowerSmart, at 50.7 lbs versus 61.73 lbs for the BILT HARD. That 11 lb gap matters when lifting into a truck bed or up RV steps.
    Is the BILT HARD worth the extra money?
    Only if you need the watts. It gives about 700 more running watts on gas and adds parallel capability. If 3,300 watts covers your loads, the PowerSmart saves money and weight.
    Can I run either on a 20 lb propane tank?
    Yes, both run on LPG. The PowerSmart lists up to 7 hours on a 20 lb tank. BILT HARD does not publish propane runtime, so expect shorter runtimes than gasoline on either unit.
    Do both have CO shutdown?
    Yes. The PowerSmart calls it CO Alert and the BILT HARD calls it CO auto-shutoff. Both cut the engine when carbon monoxide builds up.

    More comparisons

    • 3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC vs WEN DF480iX
    • BILT HARD 5500W Dual Fuel Inverter Generator vs WEN DF480iX
    • 3800W Gas/Propane Dual Fuel Inverter Generator w/ CO Alert HB5040DC vs Pulsar 5000-Watt Dual Fuel RV Ready Inverter Generator with Remote Start and CO Sentry
    • BILT HARD 5500W Dual Fuel Inverter Generator vs Pulsar 5000-Watt Dual Fuel RV Ready Inverter Generator with Remote Start and CO Sentry

    Buying guides that pick them

    • Best dual fuel inverter generators
    Net weight
    —
    61.73 lbs
    CO protection—Auto-Shutoff
    Parallel ready—Yes