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Yoder Smokers YS480s Pellet Grill vs Yoder Smokers YS640s

Both are heavy American-built pellet grills with the same Yoder ACS controller, Wi-Fi and Bluetooth, dual food probes and a two-piece diffuser for open-flame searing. The YS480s is the smaller, lighter unit with 800 square inches total and a 700°F sear ceiling, so it fits tighter patios and heats faster. The YS640s adds a much larger 1,070 square inches, a 20 lb hopper and a built-in Tel-Tru door thermometer, and owners consistently call it the better long-haul smoker for big cooks. Buy the 480s for a small household; step up to the 640s if you regularly cook for crowds or want the extra headroom and hopper capacity.

  • Choose the YS480s if you cook for two to six people, have limited patio space, and want the same Yoder build and controller in a smaller, easier-to-move package.
  • Choose the YS640s if you host often, smoke whole turkeys or multiple briskets, and want the larger hopper, more grate area and factory door thermometer.

Prices

  • Yoder Smokers YS480s Pellet Grill: $1,192.38 at wafermower (last seen Nov 11)
  • Yoder Smokers YS640s: $585.99 at EasternCTSportsCards (last seen Nov 11)
  • Difference: the Yoder Smokers YS640s is $606.39 cheaper than the Yoder Smokers YS480s Pellet Grill at the latest prices (Nov 11)
Yoder Smokers
Yoder Smokers YS480s Pellet Grill

Yoder Smokers YS480s Pellet Grill

4.9(43 ratings)
$1,192.38at wafermowerChecked 5 h ago
See all prices and details
Visit wafermower
Pros
  • Sears to 700°F, hotter than the 640s is rated for
  • Smaller and lighter, so it fits small patios and moves easily
  • Same ACS controller, dual probes and diffuser door as the bigger model
  • Owners praise smoke flavor, temperature stability and build quality
Cons
  • Less grate area for large cooks
  • Smaller hopper means more refills on long smokes
  • No factory door thermometer
Yoder Smokers
Yoder Smokers YS640s

Yoder Smokers YS640s

$585.99at EasternCTSportsCardsChecked 4 h ago
See all prices and details
Visit EasternCTSportsCards
Pros
  • 1,070 sq in handles multiple briskets or whole birds
  • 20 lb hopper runs long overnight cooks without refilling
  • Tel-Tru door thermometer pre-installed
  • Can be built into an outdoor kitchen
Cons
  • 335 lbs and a 61-inch footprint need real space
  • 600°F ceiling is lower than the 480s sear rating
  • Heavier to move even on casters

What separates them

Yoder Smokers YS480s Pellet GrillYoder Smokers YS640s
Total cooking area800 sq in (480 primary plus 15.5 x 20 second shelf)1,070 sq in (640 primary plus 15.5 x 28 second shelf)
Sear temperatureUp to 700°F with diffuser door open150–600°F rated range
Hopper capacityNot listed; smaller chamber20 lbs of pellets
Weight and footprintLighter, shorter 61-inch-class cart, easier to roll335 lbs, 61.3 x 55 x 36.1 inches
ThermometerDigital probes onlyTel-Tru door thermometer pre-installed plus two probes
Controller and appYoder ACS with Wi-Fi, Bluetooth and YS Drive appYoder ACS with Wi-Fi, Bluetooth and Fireboard cloud
Build⅛-inch steel chamber, Kansas-built, stainless finish10 and 14 gauge steel, Kansas-built, built-in capable
InstallationFreestanding cart onlyFreestanding or built-in

Price history

$2,749.00$1,192.38
Nov 3Nov 12
  • Yoder Smokers YS480s Pellet Grill: lowest $1,192.38 on Nov 12 at wafermower.
  • Yoder Smokers YS640s: lowest $2,399.00 on Nov 12 at Atlanta Grill Company.

Prices at every store

Yoder Smokers YS480s Pellet Grill

  • wafermowerNew

    In stock

    $1,192.38Free shippingChecked 5 h ago
    Visit wafermower
  • All Things BarbecueNew

    In stockReturn policy

    $2,249.00Checked 4 h ago
    Visit All Things Barbecue
  • Dellco Commercial KitchensNew

    In stock

    $2,249.00Free shippingChecked 4 h ago
    Visit Dellco Commercial Kitchens
  • EuroLife FurnitureNew

    In stock

    $2,249.00Free shippingChecked 4 h ago
    Visit EuroLife Furniture

Also available at

  • All Things BarbecueCheck price at All Things Barbecue
All 12 stores and price history →

Yoder Smokers YS640s

  • Atlanta Grill CompanyNew

    In stock

    $2,399.00Free shippingChecked 5 h ago
    Visit Atlanta Grill Company
  • Smoker GuruNew

    In stockReturn policy

    $2,699.00Checked 4 h ago
    Visit Smoker Guru
  • All Things BarbecueNew

    In stockReturn policy

    $2,699.00Checked 4 h ago
    Visit All Things Barbecue
  • EasternCTSportsCardsNew

    Availability unknownReturn policy

    $585.99Checked 4 h ago
    Visit EasternCTSportsCards

Also available at

  • All Things BarbecueCheck price at All Things Barbecue
  • Smoker Guru Pellet GrillsCheck price at Smoker Guru Pellet Grills
  • Outdoor HomeCheck price at Outdoor Home
All 11 stores and price history →

Specs compared

SpecYoder Smokers YS480s Pellet GrillYoder Smokers YS640s
Primary Cooking Area24 x 36"640 square inches
Total Cooking Area800 square inches1070 square inches
Secondary Cooking Area15.5″ x 20″15.5″x28″
Cooking Rack Count32
Fuel TypePelletPellet
Pellet Capacity20 lbs20 lbs
Installation TypeFreestandingFreestanding
Built-In InstallationNoYes
Temperature Range700°F (searing temperature)150-600°F
Temperature Control TypeWi-Fi, ACS Control System, Bluetooth connectivi…WiFi + Bluetooth Connectivity
ThermometerYes (integrated food probes)Yes (Two Integrated Food Probes)
Grill Depth36.1″ (Including Front Shelf)36.1″ (Including Front Shelf)
Show all 40 specsShow fewer specs
SpecYoder Smokers YS480s Pellet GrillYoder Smokers YS640s
Grill HeightNearly 12 inches (headroom), 55.1″55″
Weight277 lbs335 lbs
Grilling FunctionYesYes
Smoking FunctionYesYes
Baking FunctionYesYes
TypeFreestandingFreestanding
Built InNoYes
PortabilityCastersCasters
With SmokerYes—
FinishStainless Steel

What reviewers say

Yoder Smokers YS480s Pellet Grill

  • 4.9 / 543 ratings

Owners of Yoder pellet grills generally praise the build quality and steady temperatures, and treat the YS480s as a long-term investment. Complaints center on weight and the learning curve of the controller.

What people mention
  • Build qualityPraisedOwners describe thick steel and sturdy welds that feel built to last for years.
  • Temperature controlPraisedUsers report steady temperatures through long brisket and pork cooks.
  • WeightCriticisedThe grill is very heavy, so moving it around a patio or into storage is a chore.
  • SearingPraisedOwners say it can reach high enough heat to sear steaks, unlike many pellet grills.
Reviews
  • Best Pellet Grill of 2026: I Smoked Briskets, Sizzled Burgers, and Baked Pizzas to Find You a Winner
  • Yoder Smokers YS640s Hands-On: A Pellet Smoker Like No Other - CNET

Questions and answers

Which is better for a family of four?
The YS480s. Its 800 square inches covers a brisket plus sides for four to six people, and it takes less patio space.
Which lasts longer?
Both use the same thick American steel and ceramic igniter, and owners report years of heavy use from each. The 640s has more steel and mass, but neither has a clear durability edge.
Is the YS640s worth stepping up to?
Yes if you cook for crowds or smoke overnight. The extra 270 square inches and 20 lb hopper save refills and juggling, and the door thermometer is a real convenience.
Can either grill sear a steak?
Yes. Both have a two-piece diffuser with an access door that exposes the fire for direct-flame grilling. The 480s is rated to 700°F; the 640s to 600°F.
Do both work with a phone app?
Yes. Both run the Yoder ACS controller with Wi-Fi and Bluetooth, and the 640s also connects to Fireboard cloud.
Can the YS640s be built into a counter?
Yes, it is listed as built-in capable. The YS480s is a freestanding cart grill only.

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More comparisons

  • Yoder Smokers YS640s vs Yoder Smokers YS1500s Pellet Grill
  • Yoder Smokers YS480s Pellet Grill vs Yoder Smokers YS1500s Pellet Grill

Buying guides that pick them

  • Best Yoder Smokers pellet grills
—
Depth9″ deep—
Cooking Grate FeatureTwo-piece—
Searing TemperatureUp to 700°F—
Compatible WithYS480 Smoker—
Control SystemDigital, Yoder Smokers ACS, ACS (Adaptive Contr…—
Included AccessoriesFood Probes—
WiFi ConnectivityYes—
Bluetooth ConnectivityYes—
Mobile AppYes—
Cooking Grate TypeSlide-Out—
Cooking Shelf2nd Level Slide-Out—
Ignition SystemCeramic—
Side Shelf IncludedYes—
Shelf PositionSide, Front—
Front Shelf IncludedYes—
Caster TypeHeavy-Duty, Custom—
State Of OriginKansas—
Food Probes Count2—