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This is a spare-parts kit for older Yoder Smokers YS480 and YS640 pellet grills that still run the legacy non-WiFi controller. It bundles the parts that most often fail on those grills: a short Type J thermocouple, a ceramic igniter, a fuse holder with three fuses, a power cord, high-heat silicone sealant, and a ball-bearing fan kit that upgrades grills built before August 2023. It suits owners of a 2015-or-later legacy grill who want to fix a fault themselves instead of waiting on a service call. Against buying parts one at a time, it covers the common failure points in a single order, but it does nothing for grills already converted to the newer ACS controller.
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The Yoder Smokers Zero Downtime Kit is a set of replacement parts for YS480 and YS640 pellet grills with the legacy non-WiFi controller. It covers many of the internal components needed to refurbish or refresh an older grill.
This kit is designed for grills manufactured after 1/27/2015 that have not been upgraded to the new ACS control system. To check that it fits, look for a short thermocouple on the back wall or side wall inside the smoker. A grill made before 1/27/2015 without the ACS control system and with a longer thermocouple on the back needs the Zero Downtime Kit for YS480/YS640/YS1500 Non-WiFi Controllers with Long Thermocouple instead.